Skip to content

small parts warehouse

Employee in the small parts warehouse

Working in the small parts warehouse

Small parts warehouses offer space for loading units with small dimensions or low weight. This type of warehouse enables the classification of many different items and achieves a high turnover rate through modern automation technology.

functionality

The small parts warehouse enables space-saving and efficient storage of small parts in small parts containers. An automatic small parts warehouse consists of a shelving system with one or more aisles, each of which has its own storage and retrieval machine. Storage takes place in containers that are transported by conveyor technology to the picking stations and back to their place in the warehouse. The system also includes a placement station, where the storage containers are filled. Display orders can be generated using control software. Manual small parts warehouses are an alternative.

Advantages

The small parts warehouse is advantageous in logistics for several reasons:

  • Designed for the storage of small and light parts
  • Increases productivity through greater efficiency
  • Facilitates classification of large quantities of items
  • Flexible in terms of setting up picking stations
  • Serves for optimal use of space in the warehouse
  • Controllable via software

importance for the production chain

The warehouse is a strategic element in the company's production chain. An efficient small parts warehouse ensures that other areas of the company, such as assembly or sales, receive the parts they need quickly enough. Optimal supply management is based on a functioning warehouse.

The automated small parts warehouse makes it possible to keep parts with high rotation easily accessible and to store the most sensitive parts in the cleanest possible places. A balanced small parts warehouse helps companies to optimally adjust their production chain. For example, a higher turnover rate can be achieved for more expensive products than for cheaper ones.

Types of small parts warehouses

The following table provides an overview of the available types of small parts warehouses and their properties. When considering this, it is important to distinguish whether the warehouse employee moves to the goods (“man to goods”) or the goods move to the warehouse employee’s position (“goods to man”):

Art storage principle Description investment costs handling costs handling capacity land use
Single-story shelving system man to commodity
  • Low-height shelves for heavier products
  • Can be used in aisles as manual and self-propelled pallet trucks
Small amount High Average Good due to narrow aisles, but volume utilization is low
Multi-level shelving systems man to commodity
  • System with two or more levels of shelving installed one above the other
  • achieving higher storage capacity
Small amount High Small amount Good due to double or triple volume of single-storey warehouses
mobile shelving man to commodity
  • Usually only with one gear
  • Gears are movable
  • Opening and closing of the aisles is computer-controlled
Low to medium Low thanks to the easy opening and closing of the aisles Average thanks to shorter operating processes High due to the small number of gears required
warehouse with narrow aisles man to commodity
  • Narrow aisles with a minimum passage width of 1,000 mm
  • 1,500 to 1,700 mm is common in practice
High Low, as mechanical elements reduce personnel costs High High
general cargo flow racks man to commodity
  • Boxes in the aisle, each with one type of article
  • boxes behind with reserve items
  • Minimal distances for employees
  • system with high efficiency
medium-high Very low because the system improves staff efficiency Very high Very high due to the small number of gears
miniload goods to men
  • compact warehouse with storage and retrieval machine
  • Typical dimensions of loading units (crates/boxes): 600 x 400 mm or 800 x 600 mm
  • high-performance system
  • Handles 150 to 250 boxes per hour
Average to high Low, as it is almost fully automatic Medium to tall Very high, as the entire storage height is used